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Q:
What would make me want to buy a Bench-Pro over
any other tester on the market?
A:
Just about every aspect of our Bench-Pro tester is
different than any other tester on the market. In
the beginning there were two main categories that
we wanted to improve upon. The first and most
important is accuracy. The two main factors
causing inaccuracy are friction and deflection. We
incorporated a linear roller bearing on the base
main shaft which has a very low coefficient of
friction and also allowed us to hold a close
.0015" fit. Figure 1 below shows an
exaggerated example of why the tolerance on the
bearing is crucial to the overall accuracy. If a
spring would stay square as it was compressed this
would not be a great issue, but you won't find many
springs that do. When the spring is
compressed it will load one side of the spring
perch more than the other side thus causing the
perch to go out of square. Most testers measure
the height out on the edge of the perch, this only
multiplies the problem. The example shows a shaft
to bearing clearance of .020", by the time
this clearance travels out to where it is measured
you have an height measurement error of
.046". Remember that the example below is
exaggerated but it shows you how a little turns
into a lot. Lets just say for instance you
had only a .020" error, on a typical roller
cam spring this would be a ±13 lb error meaning
that two springs that are actually the same could
show a 26 lb spread.

Another
improvement is that we have added a needle thrust
bearing on the spring perch allowing it to rotate
freely. On most other testers the perch is fixed
solid where it cannot turn at all. We have found
this to cause error also. Springs have a tendency
to rotate as they are compressed and if they are
not allowed to do so they will bind thus causing
an invalid reading.
Q:
Why the lever design instead of the standard rack
& pinion or screw type ?
A:
This gets into the second major category of
improvement. We wanted to make something easier
and faster to use. The rack & pinion design is
good but it has several drawbacks, one being the
handle is never in the right spot to obtain good
leverage. We found the screw type very
cumbersome and time consuming. After trying
several different designs we ended up going with
the lever type actuator. The first advantage is
that the handle lever is always in the right spot
to get the most leverage. The second advantage is
that the leverage ratio starts out at around 9.0:1
and ends up at about 32.0:1. This means that the
more you compress the spring the more leverage you
gain. This makes it nice for checking the open
pressure on those big ones.
Q:
Dimensionally what is the biggest spring the
Bench-Pro will accept ?
A:
We designed the tester to accommodate all
passenger car and light duty truck springs
including aftermarket racing springs. The max
spring dims are 3-7/16 x 1.750.
Q:
Does the dial indicator and bracket come with the
tester or do I have to purchase it separate ?
A:
Yes, the unit ships complete with indicator and
bracket.
Q:
Do you make a left handed version ?
A:
The testers are universal. They can be changed
from right to left in a matter of seconds.
If
you have any other questions please don't hesitate
to ask.
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